AN AMERICAN FLYER® REPAIR CLINIC
From Port Lines Hobbies
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(A)
SIMPLE REPAIR OF A SEPARATED DRIVER:
Old drive wheels frequently dry out,
resulting in separation of the metal rim from the whitewall insulator. As a
result of this, the metal rims can come in contact with the chassis. This in
turn creates a short across the two rails. You cannot operate the engine this
way without causing damage to the motor.
Repair of this separation can usually
be done quite simply, without having to pull the driver off the axle.
(1) Remove all linkage from that side
of the engine.
(2) Clean all grease, dirt, and oil
out of the "gap" between the rim and the whitewall, using a little
tuner cleaner or rubbing alcohol on a tissue or pipe cleaner.
(3) Apply a tiny amount of superglue
in the gap and spread it evenly around the whitewall with a toothpick.
(4) Carefully squeeze the two parts
back together tightly. This is best done with two small screwdrivers placed
under the rim, one on each side of the wheel. Be sure the whitewall is evenly
and fully seated within the rim.
(5) Replace all linkage.
(B)
DRIVERS SLIPPING ON THEIR AXLES?
If you have a drive-wheel which is loose
and slipping on its axle, there are a couple of repair tips to attempt before
you replace the entire wheel. If slippage is due to wear within the
axle-hole, more-often-than-not, this can be corrected by removing the wheel,
placing it flat on top of a vise, and firmly hitting the axle-hole with a ball peen
hammer. Then flip the wheel over and do the same on the rear side. This will
usually tighten up the hole enough that it will firmly grip the axle. As a
second possibility, if you notice that the axle end has badly-worn splines,
remove the axle and rap that with a hammer as well, reshaping the end of the
axle slightly.
(C)
REBUILDING A DAMAGED DRIVER:
In order to repair a damaged driver,
it is necessary to pull the wheel off the axle and dis-assemble the three parts
of the wheel.
(1) Pull
driver from ONE side only.
(2) Place
driver upside down on top of an open film canister, and tap on the backside of
the central hub.
(3) Carefully
remove the whitewall from the old rim. Hopefully, it will not break.
(4) Clean
all parts of grease and oil.
(5) Reassemble
the wheel in reverse order, using the new rim.
(6) Mount
on axle, paying attention to necessary quartering. For most engines, this can be
done adequately by "eyeballing" it. Northern and 0-8-0 engines
can be a bit trickier to quarter correctly without the proper tool.
(7) For
easiest quartering, spin the motor so that the drivers on one side of the engine
are all aligned with the linkage screw-holes at the bottom of the wheel
rotation. Hold them firmly in place with your hand while turning the engine
over. The drivers on the opposite side should now be aligned with all the
linkage screw-holes 90-degrees off from the first side (i.e, either all at the
forward point, or the rear point, in their rotation.
(8) Carefully
place the loose driver on the axle, correctly positioned. Press it in place with
your fingers. Then gently tap it on the rest of the way, with the opposite-side
driver supported against something like a vise top. (A better option is
the use of wheel cups to press the wheels, if you happen to have them.)
(9) Check
proper wheel gauging when finished.
(10) Repeat
with the driver on opposite side.
Parts available for driver repairs include:
TWO RETAIL LOCATIONS !
Our mail-order and retail location: 6 Storeybrooke Drive; Newburyport, MA 01950
Tuesdays through Thursdays, & Saturdays, 2-5 PM, EST.
Tuesday through Thursday evenings, 7-9 PM, are "by chance".Our full retail location: Bo-Mar Hall; Rte 1; Wells, Maine
Open 10 AM - 5 PM, 7 days per week !
(Closed Wednesdays, November through March)
Call Toll Free: 888-708-0782 - Orders only, please!
Or 978-465-8798 for all other calls.
FAX: 978-465-8798E-Mail: doug@portlines.com
Complete Set of Catalogs: $6.00
For inquiries CLICK HERE